Crusher Wear Plates: Engineered for Extreme Durability
Stop replacing, start producing. Our high-performance crusher wear plates are engineered to withstand the most punishing environments in mining, aggregate, and cement industries. By utilizing advanced metallurgy, we help you extend the life of your equipment and significantly lower your total cost of ownership.
Material Excellence: AR Steel vs. CCO
We provide two distinct material categories to match your specific application needs:
1. Abrasion Resistant (AR) Steel Plates
Ideal for high-impact applications where structural integrity and toughness are paramount.
- Hardness Levels: Available in 400, 450, 500, and 600 HBW.
- Best For: Primary jaw crushers, chutes, and areas with heavy rock impact.
- Benefit: Excellent weldability and cold bending properties for easy on-site installation.
2. Chromium Carbide Overlay (CCO) Steel
The ultimate solution for extreme sliding abrasion.
- Composition: A mild steel base plate fused with a high-chromium, high-carbon alloy layer.
- Best For: Secondary/Tertiary crushers, discharge hoppers, and fine material handling.
- Benefit: Outlasts standard AR steel by up to 5–10 times in high-abrasion environments.
Key Technical Specifications
| Feature | AR Steel Liners | CCO Overlay Plates |
| Primary Protection | Impact & Deformation | Extreme Sliding Abrasion |
| Typical Hardness | 400 – 600 HBW | 58 – 62 HRC |
| Standard Thickness | 6mm to 100mm | 3+3 to 20+20mm |
| Customization | CNC Cutting & Drilling | Plasma Cutting & Stud Welding |
Why Choose Our Wear Solutions?
- Reduced Maintenance Downtime: Our plates stay in the machine longer, meaning fewer change-outs and lower labor costs.
- Precision Fitment: Every plate is manufactured to OEM specifications or custom-engineered via 3D scanning to ensure a perfect “drop-in” fit.
- Optimized Flow: Smooth surface finishes reduce material hang-up and “bridging,” increasing your hourly throughput.
- Global Shipping: Fast-track logistics to get your plant back up and running, wherever you are located.
Frequently Asked Questions
Which material should I choose for my crusher?
If your primary issue is large rocks cracking your liners, AR Steel is the choice. If your liners are “washing away” due to the constant flow of smaller, abrasive fines, CCO is the superior investment.
Can you provide custom bolt-hole patterns?
Yes. We use high-precision CNC waterjet and plasma cutting to match your existing bolt patterns exactly, ensuring zero-mod installation.
Ready to Extend Your Equipment Life?
Don’t let wear-and-tear eat into your margins. Speak with one of our metallurgical engineers today for a free wear-life assessment.
